GLASSING
Laminating or “glassing” is the first step
in transforming a shaped blank into a finished surfboard.
Lamination is applied to protect against dents and troughs
caused by a surfer’s knees and heels. The lamination
process begins with enveloping a shaped polyurethane
foam blank with a resin saturated layer of fiberglass.
This is done by pulling a sheet of fiberglass from a
roll and laying it flat on the bottom surface of a horizontally
resting board. The fiberglass is then trimmed so that
it hangs about two inches below the rail line. Before
being affixed, the fiberglass is pulled back briefly
to apply our eden logos and the Romans 8:1 verse beneath
the fiberglass. Eden’s glasser then “wets
out” the board by spreading a catalyst infused
coat of resin evenly into the fiberglass with a rubber
squeegee to saturate the fiberglass. The fiberglass
is then trimmed to ensure a clean line around the edge
of the cloth. This process is repeated on the board’s
deck, usually with a double layer of fiberglass. The
resin can be clear to allow vivid airbrushing designs
to show through or tinted to give the entire board color.
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